We design and manufacture:
designed to guarantee high finish quality, durability over time, and reduction of operating costs. Customized solutions for companies seeking reliability, efficiency, and regulatory compliance.
We design customized powder coating systems, adapted to:
Every system is designed to integrate perfectly into the existing production process.
We manufacture:
Powder coating systems are industrial systems that allow for the coating of metal surfaces through the electrostatic application of powder paints, subsequently cured in an oven. The result is a uniform, resistant, and durable coating, ideal for industrial production.
Liquid painting systems are industrial systems designed to apply a layer of fluid paint on various surfaces (metal, plastic, wood). Unlike powder coating, liquid paints can offer:
Powder coating offers concrete advantages for industrial production:
Liquid painting systems offer numerous advantages:
A powder coating system is composed of several integrated phases:
guaranteeing that surfaces are perfectly clean, degreased, and ready to receive the coating. This step is fundamental to obtaining a uniform, adherent, and long-lasting finish.
The pre-treatment tunnel is composed of multiple integrated stations, which perform in sequence
the necessary operations:The process is completely automatic, with control of temperature, timing, and concentration of the chemical baths, to guarantee repeatability, safety, and constant quality.
The drying oven is a fundamental component of pre-treatment and coating systems. It serves to dry parts quickly and uniformly after washing and rinsing, preparing the surfaces for the subsequent coating phase. Effective drying ensures optimal paint adhesion, finish quality, and production continuity.
Main operating characteristics:
Oven heating can occur via various energy sources, including fuels such as methane gas, LPG, or diesel, or via electric resistance banks.
Powder guns spray the coating onto the pieces by charging it electrically. The electrostatic charge attracts the powder to the metal surfaces, ensuring uniform coverage, even on edges and hard-to-reach points.
It is a fundamental component of powder coating systems, guaranteeing high-quality, resistant, and uniform finishes.
The booth is designed to contain excess powder and prevent dispersion into the environment. Suction systems and filters capture non-deposited powder, which can be recovered and reused, reducing waste and environmental impact.
The booth is equipped with certified ventilation and filtration systems, as well as control panels that allow for the regulation of pressure, airflow, and powder quantity sprayed, guaranteeing repeatability and constant quality.
Advantages of the electrostatic powder coating booth
Booth types
The booth is equipped with a ventilation and air suction system, which allows for:
Ventilation also ensures a clean surface free of contamination during painting.
Coating booths are designed and manufactured in full compliance with current regulations, proposing dry abatement systems (dry spray booths) or water systems (water wash spray booths).
Coating booths are designed and manufactured:
We distinguish between two types of oven:
The drying oven for liquid paints is designed to guarantee uniform and controlled drying of liquid-painted parts, ensuring perfect, durable, and resistant finishes. The oven is a fundamental component of industrial coating systems and can be customized based on production needs and the type of paint used.
The curing oven for powder paints: after the application of the powder paint, the parts enter the oven where the powder melts and polymerizes, creating a uniform, resistant, and durable coating. This process guarantees the final quality of the finish, resistance to impact, corrosion, and chemical agents, ensuring an excellent aesthetic and functional result.
Given the importance of the curing phase in obtaining an excellent quality finish, during the design phase, our team pays particular attention to energy consumption, internal oven temperature uniformity, and the finish performance that can be achieved.
The particular construction system developed by Varco International and adopted for the construction of its ovens allows for the elimination of thermal bridges to the outside and an optimal distribution of heat inside the oven, also through the use of specific air distribution plenums and adequate internal conveyors.
Oven heating can occur via various energy sources, including fuels such as methane gas, LPG, or diesel, or via electric resistance banks.
The overhead conveyor is an essential transport system in industrial coating plants, designed to move parts between the different stages of processing, such as pre-treatment, coating booth, and curing oven, in a fast, safe, and efficient way. This type of transport is fundamental for optimizing production times and ensuring a continuous flow of the coating line.
The overhead conveyor consists of suspended tracks along which hooks, trolleys, or supports specifically designed for the parts to be painted run. Movement can be manual, semi-automatic, or fully automatic, and allows for the transport of parts of different sizes and weights with great precision.
